Compact flexible packaging line for fat flakes

The challenge

Flexible, efficient, and compact

Different packaging formats within a limited space.

A manufacturer of fats for the food industry approached Maxpac to further automate its fat flake packaging process.

The installation needed to handle different bag formats and weights, ranging from 25 kg to 1,200 kg. At the same time, available space was limited, while sufficient room had to be maintained for safe and ergonomic operation.

The number of manual handling steps also needed to be reduced. This helped lower the physical strain on operators and improve consistency throughout the packaging process.

The packaging line

Multiple output positions

A line that supports multiple output positions, allowing for quick and efficient switching between them.

Maxpac designed, delivered, and implemented a versatile filling station. The Z-elevator transport system is central to this solution, equipped with two output positions for maximum flexibility. This dynamic transport system forms the backbone for precise and controlled production flow.

The first output position is equipped with a Basic Big Bag Filler, designed by Maxpac. It ensures efficient and accurate filling of big bags from 500 kg to 1,200 kg.

The second output position is connected to a multifunctional weigher and filling machine from Concetti for paper open-mouth bags of 25 kg.

This configuration allows for smooth switching between the different packaging formats without needing to reset the line.

Basic Big Bag Filling Machine

Maxpac

Manual and simple big bag filling station where the big bag is filled and weighed while hanging. Available in standard version or fully customised.

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Open-Mouth Bagging Machine

Concetti

Filling machines with a capacity of up to 2,400 bags per hour and weighing ranges from 100 gr to 50kg. Options available for weighing, sealing and ventilation.

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The result

Flexible and automated packaging in a compact space

More automation without taking up additional space.

Maxpac developed a packaging line that can handle different packaging volumes within one compact setup.

This gives the customer the flexibility to adapt different packaging formats to the end user’s application, for example for storage, internal processing, or further production.

The available space was used as efficiently as possible without compromising accessibility. Operators still have enough room to work safely and ergonomically.

By automating several process steps, fewer manual actions are required. This reduces the workload for operators while also lowering the risk of errors during the packaging process.

The installation gives the customer a compact and flexible setup for handling different packaging needs. The collaboration is continuing with the planned integration of a palletizing machine, where Maxpac will combine second-hand and new technology to further automate the downstream packaging process.

Would you like to see a Bulk Bag filling system in action?

Contact us for a no-obligation reference visit and discover how our packaging solutions can help increase capacity and efficiency.

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Consult with our experts

Our packaging specialists are ready to assist you with the design, installation, startup, maintenance, and optimization of your packaging line.

Consult with our experts today, free of obligation. And see how you can achieve more reliability, efficiency, and return from your packaging line as soon as tomorrow.

Contact us

Managing Partner

Abdellah Chiua

+32 (0)3 710 51 70

abdellah.chiua@maxpac.be

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