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Compact flexible packaging line for fat flakes

Maxpac delivered a compact packaging line to Aveno. The packaging process for fat flakes now guarantees optimal efficiency.

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The challenge

Flexible, efficient, and compact

Aveno, a leading producer of fats, approached Maxpac to optimize the packaging process for fat flakes.

The requirements were clear. The client wanted a packaging line compact enough to fit in the production environment, while also being able to handle various bag sizes and weights. Aveno processes different packaging volumes, ranging from 25 kg to 1,200 kg. Reducing manual operations was also on the list. This would alleviate the workload for operators and increase the reliability of the packaging process.

big-bag-
The packaging line

Multiple output positions

A line that supports multiple output positions, allowing for quick and efficient switching between them.

Maxpac designed, delivered, and implemented a versatile filling station. The Z-elevator transport system is central to this solution, equipped with two output positions for maximum flexibility. This dynamic transport system forms the backbone for precise and controlled production flow.

The first output position is equipped with a Basic Big Bag Filler, designed by Maxpac. It ensures efficient and accurate filling of big bags from 500 kg to 1,200 kg.

The second output position is connected to a multifunctional weigher and filling machine from Concetti for paper open-mouth bags of 25 kg.

This configuration allows for smooth switching between the different packaging formats without needing to reset the line.

Open-Mouth Bagging Machine

Open-Mouth Bagging Machine

Concetti

Filling machines with a capacity of up to 2,400 bags per hour and weighing ranges from 100 gr to 50kg. Options available for weighing, sealing and ventilation.

Basic Big Bag Filling Machine

Basic Big Bag Filling Machine

Maxpac

Manual and simple big bag filling station where the big bag is filled and weighed while hanging. Available in standard version or fully customised.

The result

Flexible and automated packaging in a compact space

A future-proof packaging line that enables Aveno to meet the needs of today and tomorrow.

Customers in the food industry have diverse needs depending on their production processes. Whether it’s preparing mixtures, storing raw materials, or internally processing them, each customer works differently. Aveno’s new packaging line makes it easy to flexibly handle various packaging formats, allowing for seamless adaptation to these varying requirements.

Thanks to the smart design by Maxpac engineers, the available space is optimally utilized, while still maintaining enough room to ensure the ergonomics and safety of the workers.

Moreover, the automation of the packaging line has significantly reduced the need for manual operations. This not only reduced the workload for the operators but also significantly lowered the risk of errors.

With this solution, Maxpac delivers a future-ready packaging line that is prepared for growth and diversification. The collaboration between Aveno and Maxpac is an excellent example of custom solutions that optimize production processes to stay competitive in an ever-changing food market. And we’re far from finished! The collaboration continues to evolve, with even more innovative solutions on the horizon. For example, we are currently working on the integration of a new palletizing machine, a smart combination of second-hand and new technologies, to further improve efficiency. More to come!

Big bag vulmachine met weger

Consult with our experts

Our packaging specialists are ready to assist you with the design, installation, startup, maintenance, and optimization of your packaging line.

Consult with our experts today, free of obligation. And see how you can achieve more reliability, efficiency, and return from your packaging line as soon as tomorrow.

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Service Manager

Abdellah Chiua


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