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Compact packaging line for flour

Maxpac delivered a modern bagging line to Molens Joye. A compact and inventive solution that led to a major shift in their production flow.

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The challenge

Packaging flour in a limited space

Molens Joye found the right packaging solution for flour with Maxpac.

The increased flour production at Molens Joye drove the need for a new bagging line. Following earlier positive experiences with the Concetti brand, Maxpac, as the distributor of the Italian manufacturer, came into view.

Our packaging experts assessed the client’s needs:

  • Machines capable of handling the density of wheat and spelt flour;
  • The precise processing capacity that the packaging line had to meet;
  • The limited space in the basement where the new bagging machine and accessories had to be installed.

After determining the suitable configuration, a test setup was installed at Concetti. Molens Joye was invited to Italy to see the installation in action, even using their own flour. This thorough testing in advance ensured smooth implementation at their own location in Belgium.

After installation, Maxpac continues to provide services and accessories to ensure the packaging installation operates at maximum efficiency. The end of the collaboration is far from sight, and Molens Joye is all the happier for it!

Concetti stapelrobot en liftsysteem voor bloem verpakkingslijn
The packaging line

A bagging machine with multiple components

By combining multiple machines and seamlessly aligning them, Maxpac was able to meet the client’s requirements.

The high-performance IGF 600 model from Concetti ticked all the boxes. However, this investment would only pay off with a consistent supply of flour. Therefore, Bühler adjusted the size of the screw feeder to match the IGF bagging machine, ensuring the flour supply from the bagging silos to just above the hopper.

After packaging the bags, they need to be stacked and transported upwards. For this, a Concetti stacking robot and lift system were chosen.

Bagging machine

The Concetti IGF 600 model packages 350 bags of 25 kg per hour.

Palletizer

The Monocolumn palletizer was used for optimal stacking results in a compact environment.

Lift system

The convenient lift system ensures all bags are transported from the basement to the upper levels.

Open-Mouth Bagging Machine

Open-Mouth Bagging Machine

Concetti

Filling machines with a capacity of up to 2,400 bags per hour and weighing ranges from 100 gr to 50kg. Options available for weighing, sealing and ventilation.

Robot Palletiser

Robot Palletiser

Compact systems with robotic arms offering versatile applications. Perfect for a wide range of products, packaging, and changing packaging requirements.

The result

Production continuity in a very compact space

The packaging line delivers a consistent output of filled flour bags that fit perfectly into the adjusted production flow.

The flour is packaged by the Concetti IGF 600.

The filled bags are then neatly and space-efficiently stacked with the stacking robot. Finally, the bags are transported upwards using a lift. This ergonomic solution is highly appreciated by the floor workers!

Want to see the packaging line in action? Be sure to watch the video!

Consult with our experts

Our packaging specialists are ready to assist you with the design, installation, startup, maintenance, and optimization of your packaging line.

Consult with our experts today, free of obligation. And see how you can achieve more reliability, efficiency, and return from your packaging line as soon as tomorrow.

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Service Manager

Abdellah Chiua


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